Pharmaceutical formulations

ABSTRACT

This invention relates to solid oral pharmaceutical formulations of (S)-methyl (1-((4-(3-(5-chloro-2-fluoro-3-(methyl sulfonamido)phenyl)-1-isopropyl-1H-pyrazol-4-yl)pyrimidin-2-yl)amino)propan-2-yl)carbamate (COMPOUND A) and the use of these formulations for treating proliferative diseases, such as solid tumor diseases.

BACKGROUND

This invention relates to solid oral pharmaceutical formulations of (S)-methyl (1-((4-(3-(5-chloro-2-fluoro-3-(methylsulfonamido)phenyl)-1-isopropyl-1H-pyrazol-4-yl)pyrimidin-2-yl)amino)propan-2-yl)carbamate (COMPOUND A) and the use of these formulations for treating proliferative diseases, such as solid tumor diseases.

The COMPOUND A has the chemical structure:

Its preparation and its use as an inhibitor of B-RAF for the treatment of proliferative diseases, such as solid tumor diseases, like melanoma and colorectal cancer, are described in WO 2011/025927, which is here incorporated by reference in its entirety.

COMPOUND A is a BCS class II compound exhibiting poor aqueous solubility at weakly acidic and neutral pH which poses a challenge for oral bioavailability and therapeutic effect. The compound exhibits typical weak base solubility characteristics and is highly soluble at low pH, starts to decline at around pH 3.0 and remains low at intrinsic solubility level over the range of neutral pH. Upon emptying from the stomach, COMPOUND A has the tendency to quickly precipitate out of solution due to an abrupt solubility drop in intestinal pH. This significantly reduces COMPOUND A that is available for intestinal absorption. The present invention relates to orally bioavailable pharmaceutical solid dispersion formulations of COMPOUND A.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 represents the 2 stage dissolution profile of the formulation described in Example 1.

FIG. 2 represents the 2-Stage (pH 2 first 60 min to 6.8 after 60 min) dissolution of the formulations described in Examples 2-7.

FIG. 3 represents the dissolution profile of the tablet formulation described in Example 8.

DETAILED DESCRIPTION OF THE INVENTION

COMPOUND A is a BCS class II compound which exhibits typical weak base solubility characteristics: higher solubility at low pH, and limited solubility around neutral pH. Therapeutic compounds with such solubility characteristics typically present pharmaceutical formulation scientists with a challenge while attempting to prepare oral formulations capable of improving oral bioavailability of the therapeutic compound. Such challenges in preparing solid oral dosage forms of COMPOUND A are overcome, according to the present invention, by formulating the compound as a solid dispersion.

Solid dispersions are specialized pharmaceutical formulations. The most suitable solid dispersion formulation is the one that enhances solubility and dissolution rate and maintains the stability of the drug substance in an amorphous state. In a typical solid dispersion formulation the drug substance is uniformly dispersed in a solid matrix which promotes dissolution of the drug in the gastrointestinal tract and maintains the drug in a high energy amorphous state.

Pharmaceutical solid dispersions are produced by techniques known in the art, for example, solvent evaporation, kneading and melt extrustion.

According to the present invention, an inner phase is prepared. The inner phase is a solid dispersion comprising COMPOUND A in a suitable polymer matrix, which is composed, for example, of a hydrophilic binder, a surfactant and optional additional excipients, which are known in the art, followed by milling to reduce particle size.

Prior to tableting or encapsulation, the inner phase is preferably combined with additional excipients, which are collectively referred to herein as the external phase. One or more of an acidifier, a filler, a disintegrant, a flow enhancer and a lubricant are typically included in the external phase.

Thus, the present invention relates to a solid oral pharmaceutical formulation which comprises a solid dispersion comprising COMPOUND A.

In one embodiment, the present invention is a solid oral pharmaceutical formulation which comprises:

-   -   (a) an inner phase which is a solid dispersion comprising         COMPOUND A, and     -   (b) an external phase which comprises additional excipients.

Preferably, the internal phase, or, more preferably, the external phase comprises an acidifier.

The present invention further relates to a solid oral pharmaceutical formulation which comprises:

-   -   (a) an inner phase which is a solid dispersion comprising         COMPOUND A, a hydrophilic binder and a surfactant; and     -   (b) an external phase which comprises additional excipients.

In another embodiment, the present invention is a solid oral pharmaceutical formulation which comprises:

-   -   (a) an inner phase which is a solid dispersion comprising         COMPOUND A, a hydrophilic binder, a surfactant and     -   (b) an external phase which comprises one or more of an         acidifier, a filler, a disintegrant, a flow enhancer and a         lubricant.

The hydrophilic binder should be suitable for complete miscibility with COMPOUND A and upon formulation dissolution, serve as a precipitation inhibitor of COMPOUND A. Suitable hydrophilic binders for inclusion in the inner phase include copovidone, hydroxypropylmethylcellulose, polyvinylpyrrolidone, hydroxypropylcellulose, and methacrylate copolymer, polyethylene oxide, HPMC acetate succinate, HPMC phthalate. Copovidone is especially useful as the hydrophilic binder. KOLLIDON VA64, which is a copolymer of 1-vinyl-2-pyrrolidone and vinyl acetate in a ratio of 6:4 by mass and is available from BASF, is highly suitable for use as a hydrophilic binder in the inner phase.

The surfactant should be suitable for use in melt extrusion to enhance dissolution and solubilization of COMPOUND A. In some cases, the surfactant may help reduce the process temperature through its plasticizing effect. Suitable surfactants for inclusion in the inner phase include poloxamers, such as Poloxamer 188, sodium lauryl sulphate, Tween 80, sorbitol, polysorbate 20, polysorbate 80, Vitamin E TPGS, and polyethylene glycol.

Additional excipients that may optionally be included in the inner phase include acidifiers, and plasticizers.

In the preferred embodiments, the internal phase, or preferably the external phase comprises an acidifier to control the microenvironmental pH in the acidic range. Suitable acidifiers include organic acids such as citric acid, succinic acid, maleic acid, tartaric acid, malic acid and adipic acid.

Suitable fillers, disintegrants, flow enhancers and lubricants are known to those of skill in the art.

Especially useful fillers include lactose, maltodextrin, mannitol, microcrystalline cellulose, pregelatinized starch, and sucrose esters.

Useful disintegrants include crospovidone, croscarmellose sodium, sodium starch glycolate, microcrystalline cellulose, and pregelatinized starch.

Useful flow enhancers include colloidal silicon dioxide, talc, magnesium stearate, and mannitol.

Useful lubricants include magnesium stearate, calcium stearate, glyceryl monostearate, hydrogenated castor oil, sodium lauryl sulfate, sodium stearyl fumarate, stearic acid, zinc stearate, talc, microcrystalline cellulose, and sucrose esters.

In different embodiments of the present invention, the inner phase comprises various ranges of % w/w of active agent, hydrophilic binder and surfactant. For instance, the present inner phase can comprise 5-70% Compound A, 10-90% of hydrophilic binder, and 5-30% surfactant, preferably 5-50% Compound A, 30-80% of hydrophilic binder, and 5-30% surfactant, more preferably 5-40% Compound A, 50-80% of hydrophilic binder, and 5-20% surfactant.

In different embodiments of the present invention, the external phase comprises various ranges of %w/w of acidifier, filler, disintegrant, flow enhancer and lubricant. For instance, the present external phase can comprise 1-70% acidifier, 20-70% filler, 0-30% disintegrant, 0-10% flow enhancer and 0-10% lubricant, preferably 2-60% acidifier, 30-70% filler, 5-20% disintegrant, 0.5-5% flow enhancer and 0.5-5% lubricant, more preferably 10-40% acidifier, 20-40% filler, 1-15% disintegrant, 1-5% flow enhancer and 1-5% lubricant.

In different embodiments of the present invention, the solid oral dosage form, for example, capsules or tablets, are a blend of the internal and external phases in a ratio of from 100:0 to 30:70, preferably 80:20 to 40:60, most preferably 75:25 to 50:50.

Stabilization of an amorphous form of COMPOUND A in a solid dispersion formulation enhances bioavailability, attributable to a higher dissolution rate and kinetic solubility of the amorphous form in comparison to its crystalline form.

When COMPOUND A stays in amorphous form, an increase in kinetic solubility and dissolution rate as well as in oral bioavailability is achieved using the solid dispersion formulation.

In one embodiment, the present invention is formulated as a capsule, such as hard gelatin capsule or a soft elastic capsule. Alternatively, the present invention is in the form of a tablet or a pill. In these solid oral formulations the amount of COMPOUND A can be present in the ranges of 1-1500 mg, 2.5-800 mg, or 5-400 mg, with preferred examples including 10 mg, 20 mg, 25 mg, 50 mg , 100 mg, 200 mg, 400 mg and 500 mg.

The solid oral formulations of the present invention can be administered to treat diseases which respond to inhibition of B-RAF, particularly diseases that are characterized by a mutation in B-RAF, particularly melanoma and colorectal cancer.

Thus, the present invention further relates to the use of a solid oral pharmaceutical formulation described above for the preparation of a medicament for the treatment of a proliferative disease, especially wherein the proliferative disease is a solid tumor disease characterized by a mutation in B-RAF, such as melanoma or colorectal cancer.

The present invention further relates to a method of treating a proliferative disease which comprises administering to a patient in need of treatment a therapeutically effective amount of a formulation described herein, especially wherein the proliferative disease is a solid tumor disease characterized by a mutation in B-RAF, such as melanoma or colorectal cancer.

The following Examples are intended to illustrate, but not to limit, the invention.

EXAMPLE 1

The following composition is prepared at constant drug loading of 15% and formulated into 10, 25, 50 mg and 100 mg capsules.

Ingredient % w/w Internal Compound A 15 Kollidon VA64 45 Pluronic F 68 5 External Succinic acid 13 Cellulose MKGR 16 Crosspovidone 5 Mg Stearate 0.5 Aerosil 0.5 Total 100 10 mg 25 mg 50 mg 100 mg Ingredient capsule capsule capsule capsule Internal Phase (mg) Compound A 10.0 25.0 50.0 100.0 Kollidon VA64 29.9 74.8 150.0 300.0 Poloxamer 188 3.3 8.4 16.7 33.3 (Pluronic F68) External Phase (mg) Succinic acid 8.7 21.7 43.3 86.7 Cellulose 10.7 26.7 53.3 106.7 microcrystalline Crospovidone 3.3 8.4 16.7 33.3 Aerosil 0.3 0.9 1.7 3.3 Magnesium Stearate 0.3 0.9 1.7 3.3 Total (mg) 66.6 166.5 333.4 666.6

Manufacturing Process

The processing is performed by hot-melt extrusion using a 18 mm twin-screw Leistriez extruder, followed by milling the extrudates, blending with the external phase and screening. Following blending, the blend is encapsulated into pink hard gelatin capsules of size 0 and 00 for drug doses of 50 and 100 mg respectively. A step-by step approach is shown below:

-   -   Weigh the required amount of Compound A, Kollidon VA64 and         Poloxamer 188     -   Blend the mixture     -   Extrude the blend on a 18 mm Leistreiz twin-screw extruder at a         feed rate of 1 kg/hour maintaining temperatures of 50 to 160° C.         in the extruder.     -   Mill the extrudate     -   Add screened succinic acid and cellulose microcrystalline     -   Add and blend the milled extrudates, succinic acid and cellulose         microcrystalline     -   Add crospovidone and aerosil     -   Blend the mixture     -   Add prescreen magnesium stearate     -   Blend the mixture     -   Encapsulation using H&K encapsulator

In-vivo monkey PK data with the resulting capsules show bioavailability suitable for oral administration with a mean Cmax of 11833 ng/ml, Tmax at 4 hours and an AUC of 32686 ng*hr/ml.

XRPD data indicate physical stability of the amorphous solid dispersion formulation (no indication of conversion to the crystalline drug substance) upon storage at accelerated stability conditions of 40° C./75% RH for 4 weeks.

In-vitro 2-stage dissolution studies indicate no change in dissolution kinetics of the solid dispersion between initial (0 week) and 4-week time point at accelerated stability storage conditions indicating no change in physical stability of the solid dispersion.

The present formulation exhibits a glass transition temperature (Tg) of 97° C. which is above the recommended drug product storage temperature of no greater than 30° C., demonstrating physical stability without conversion of the amorphous drug substance into the poorly water soluble crystalline drug substance.

The present formulation shows excellent chemical stability upon storage at accelerated stability conditions at 40° C./75% RH with no evidence of any degradation products and 100% assay content results for COMPOUND A.

EXAMPLE 2

The following formulation is prepared in a manner similar to that described in Example 1.

Ingredient % w/w Internal LGX818 17 PVP-K30 51 Sorbitol 5 External Succinic Acid 9 Cellulose MKGR 12 Crosspovidone 5 Mg Stearate 0.5 Aerosil 0.5 Total 100

This formulation exhibits a glass transition temperature (Tg) of 109° C. demonstrating physical stability without conversion of the amorphous drug substance into the poorly water soluble crystalline drug substance.

EXAMPLE 3

The following table described the results of a pharmacokinetic study in monkeys of Compound A formulated as a microemulsion dosed at 50 mg/kg and the formulations of Example 1 (Solid Dispersion I) and Example 2 (Solid Dispersion 2) at a dose of 200 mg of Compound A.

Tmax Cmax AUClast Tlast Treatment_ID Subject_ (h) ng/mL n*h/mL (h) Microemulsion monkey 1 2 2510 21000 30 (early) monkey 2 4 3410 25400 30 1 monkey 3 4 727 8820 30 Mean 3.3 2216 18407 SD 1.2 1366 8589 Solid Dispersion_1 monkey 1 4 9830 42377 30 (Kollidon) monkey 2 2 13500 35816 30 Showed emesis monkey 3 2 10600 24626 30 monkey 4 2 271 1037 8 monkey 5 8 13400 27924 24 Mean 11833 32686 SD 1894 7986 Solid Dispersion_2 monkey 1 2 18100 43327 30 (PVP-K30) monkey 2 2 13000 29756 30 monkey 3 2 2220 5804 30 monkey 4 1 14500 33177 30 monkey 5 1 12900 21390 30 Mean 12144 26691 SD 5933 14076

EXAMPLES 2-7

The following formulations are prepared by techniques similar to those described in Example 1, but with a single phase. The dissolution profiles of the formulations are reported in FIG. 2.

Formulation 2: Ingredients % W/W Compound A 25.00 Vitamin E TPGS 41.67 Polyethylene glycol 26.33 4000 Hydroxypropylmethyl 5.00 cellulose Talc 2.00

Formulation 3: Ingredients % W/W Compound A 25.00 Vitamin E TPGS 41.67 Polyethylene glycol 16.33 4000 Hydroxypropylmethyl 15.00 cellulose Talc 2.00

Formulation 4: Ingredients % W/W Compound A 25.00 Vitamin E TPGS 41.67 Polyethylene glycol 5.92 4000 Hydroxypropylmethyl 15.00 cellulose Maleic acid 5.41 Eudragit L100-55 5.00 Talc 2.00

Formulation 5: Ingredients % W/W Compound A 25.00 Vitamin E TPGS 41.67 Polyethylene glycol 5.92 4000 Hydroxypropylmethyl 5.00 cellulose Maleic acid 5.41 Eudragit L100-55 15.00 Talc 2.00

Formulation 6: Ingredients % W/W Compound A 24.00 Vitamin E TPGS 40.00 Hydroxypropylmethyl 14.40 cellulose Maleic acid 5.20 Eudragit L100-55 14.40 Talc 2.00

Formulation 7: Ingredients % W/W Compound A 24.00 Vitamin E TPGS 40.00 Polyethylene glycol 1.20 4000 Hydroxypropylmethyl 14.40 cellulose Lactic acid 4.00 Eudragit L100-55 14.40 Talc 2.00

EXAMPLE 8

The following formulation is prepared by techniques similar to those described in Example 1, but in a tablet dosage form. The dissolution profile of the formulation in 0.1N HCl medium is reported in FIG. 3.

Formulation 8: Ingredient % w/w Internal Compound A 10.0 Kollidon VA64 30.1 Pluronic F 68 3.4 External Kollidon VA64 3.0 Cellulose MKGR 37.5 Crosspovidone 15.0 Mg Stearate 1.0 Total 100 

We claim:
 1. A solid oral pharmaceutical formulation which comprises a solid dispersion comprising COMPOUND A. 